電動車充電器的簡單原理及分類
充電器的分類
用有、無工頻(50赫茲)變壓器區分,可分為兩大類。貨運三輪充電器一般使用帶工頻變壓器的充電機,體積大、重量大,費電,但是可靠,便宜;電動自行車和電摩則使用所謂開關電源式充電器,省電,效率高,但是易壞。
開關電源式充電器的正確操作是:充電時,先插電池,后加市電;充足后,先切斷市電,后拔電池插頭。如果在充電時先拔電池插頭,特別是充電電流大(紅燈)時,非常容易損壞充電器。
常用的開關電源式充電器又分半橋(qiao)(qiao)式(shi)(shi)和(he)單(dan)(dan)激(ji)式(shi)(shi)兩大類(lei),單(dan)(dan)激(ji)類(lei)又分為正激(ji)式(shi)(shi)和(he)反激(ji)式(shi)(shi)兩類(lei)。半橋(qiao)(qiao)式(shi)(shi)成(cheng)本(ben)高,性(xing)能(neng)好,常用于帶負(fu)脈沖的充電器(qi);單(dan)(dan)激(ji)式(shi)(shi)成(cheng)本(ben)低,市場(chang)占(zhan)有率高。
關于負脈沖充電器
我國一些科技工作者在1969年前后,根據麥斯先生的三定律制作成功了多種品牌的快速充電機。充電循環過程是:大電流脈沖充電→切斷充電通路→對電池短暫放電→停止放電→接通充電通路→大電流脈沖充電……
2000年前后,有人將這一原理用到了電動車充電器中,充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)過(guo)程中,不切(qie)(qie)斷充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)通路(lu)(lu),用小電(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)將(jiang)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池短(duan)路(lu)(lu)瞬間(jian),進行放電(dian)(dian)(dian)(dian)(dian)(dian)(dian)。短(duan)路(lu)(lu)時(shi)由(you)于不切(qie)(qie)斷充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)通路(lu)(lu),在(zai)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)通路(lu)(lu)中串(chuan)連了電(dian)(dian)(dian)(dian)(dian)(dian)(dian)感。一般在(zai)1秒(miao)內(nei)短(duan)路(lu)(lu)3-5毫(hao)秒(miao)(1秒(miao)=1000毫(hao)秒(miao)),由(you)于電(dian)(dian)(dian)(dian)(dian)(dian)(dian)感里的電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流不能跳(tiao)變,短(duan)路(lu)(lu)時(shi)間(jian)短(duan)促,可以保護充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器的電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源轉換部分。如果把充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流方向叫(jiao)正,放電(dian)(dian)(dian)(dian)(dian)(dian)(dian)自然為負了,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動車業就出現(xian)了名詞(ci)“負脈沖充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器”,而且稱可以延長電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池壽命等等。
關于三段式充電器
近幾年,電動車普遍使用了所謂三段式充電器,第一個階段叫恒流階段,第二個階段叫恒壓階段,第三個階段叫涓流階段。從電子技術角度針對電池而言:第一個階段叫充電限流階段,第二個階段叫高恒壓階段,第三個階段叫低恒壓階段比較貼切。第二階段和第三階段轉換時,面板指示燈相應變換,大多數充電器第一、二階段是紅燈,第三階段變綠燈。第二階段和第三階段的相互轉換是由充電電流決定的,大于某電流進入第一第二階段,小于某電流進入第三階段。這個電流叫轉換電流,也叫轉折電流。
早期充電(dian)(dian)器(qi),包括(kuo)名牌車(che)配套的(de)充電(dian)(dian)器(qi),雖然也變燈(deng),但(dan)實際是(shi)恒壓限流(liu)充電(dian)(dian)器(qi),并不是(shi)三(san)階(jie)段(duan)充電(dian)(dian)器(qi)。一般(ban)這類就一個(ge)穩定電(dian)(dian)壓值,44.2V左右,對當時(shi)的(de)高比重硫酸(suan)的(de)電(dian)(dian)池(chi)還湊合。
關于三段式充電器的三個關鍵參數
第一個重要參數是涓流階段的低恒壓值,第二個重要參數是第二階段的高恒壓值,第三個重要參數是轉換電流。這三個重要參數與電池數目有關,與電池的容量Ah有關,與溫度有關,與電池種類有關。為了方便大家記憶,下面以最常見的電動自行車(三塊12V串聯的10Ah電池)所用的三段式充電器為例簡單介紹一下:
首先討論涓流階段的低恒壓值,參考電壓為42.5V左右。此值高將使電池失水,容易使電池發熱變形;此值低不利于電池充足電。此值在南方要低于41.5V;膠體電池要低于41.5V,如在南方還要低一點兒。這個參數是相對嚴格的,不可以大于參考值。
其次討論第二階段的高恒壓值,參考電壓為44.5V左右。此值高有利于快速充足電,但是容易使電池失水,充電后期電流下不來,結果使電池發熱變形;此值低不利于電池快速充足電,有利于向涓流階段轉換。這個值雖然沒有第一個值那樣嚴格,但是也不要過高。
最后討論轉換電流,參考電流為300毫安左右。此值高有利于電池壽命,不容易發熱變形,但不利于電池快速充足電;此值低(對外行)有利于充足電,但是由于較長時間高電壓充電,容易使電池失水,使電池發熱變形。特別個別電池出現問題時,充電電流降不到轉折電流以下時,會連累好電池也被充壞。給出的參考值有一定范圍,正負50毫安 甚至100毫安都是允許的,但是不允許小于200毫安。
目前,市場上出現了很多高恒壓值為46.5V、低恒壓值為41.5V、轉折電流大于500毫安的反激式廉價充電器。
如果是四塊12V電池的充電器即48V充電器,前兩個參數為前述電壓參考值除以三乘以四。高恒壓值為59.5V左右、低恒壓值為56.5V左右。
電池如果比10Ah大,將第三個參數電流值適當增大,例如17Ah電池可大到500毫安。
買新充電器要檢查三段式充電器的三個重要參數,用戶一般可以自己測得第三階段的低恒壓值。方法是,不接電池,給充電器加市電,用數字萬用表的200V直流電壓檔測充電器的輸出電壓。另兩個參數高恒壓值和轉折電流一般需要專用工具才能測得。
再補充(chong)(chong)(chong)一些正確的充(chong)(chong)(chong)電(dian)方法:1,變綠燈后再接著充(chong)(chong)(chong)2-3小時。2,原則是淺(qian)放(電(dian))勤充(chong)(chong)(chong)(電(dian)),就(jiu)是騎(qi)行不(bu)足夠遠,也要(yao)及(ji)時充(chong)(chong)(chong)電(dian),避免放光(guang)再充(chong)(chong)(chong)電(dian)。3,長期(qi)不(bu)騎(qi),要(yao)定期(qi)(2-3個月(yue)(yue))充(chong)(chong)(chong)電(dian)一次。4,長期(qi)淺(qian)放的電(dian)池(chi),3個月(yue)(yue)左右(you),作一次深放電(dian),就(jiu)是所謂放光(guang)再充(chong)(chong)(chong)電(dian),有利于電(dian)池(chi)深部的長期(qi)不(bu)動的物質的活化。放光(guang)的意思是,騎(qi)到控制(zhi)器電(dian)池(chi)欠壓(ya)保護動作為止。
需要提醒客戶幾點
1,一般新電池投入使用8-10個月后,要對電池進行檢查和維護。
2,一般名牌車配套的充電器是經過篩選的,通常不用測試,但是單獨到市場上采購的非配套充電器,一定要進行前述三個參數的測試。
3,有(you)一種(zhong)不(bu)(bu)帶工(gong)頻變壓器的可控硅充電機,直(zhi)接整流市(shi)電為(wei)電池充電,電流可到30A,電壓12V-80V可調,未徹底切斷市(shi)電前,千萬不(bu)(bu)要(yao)摸電池,貨運三輪使用這類充電機的客戶特別要(yao)注意安全。